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Repair

Chimney Rebuilding vs Tuckpointing

Tuckpointing replaces worn mortar between sound bricks. Rebuilding takes down and re-lays brick when the bricks themselves, or the structure of the stack, have failed, so the right choice depends on what is actually damaged.

By the Chimney Fire team 5 min read

Chimney rebuilding

The short answer: mortar problem or brick problem?

If the bricks are solid and only the mortar joints are crumbling, recessed or cracked, tuckpointing is usually enough. If bricks are spalling (flaking or popping their faces), loose or cracked through, or the chimney is leaning or separating, mortar work alone won't hold it together, and some or all of the chimney needs to be rebuilt.

Tuckpointing

Many chimneys fall between the two. A common outcome is a partial rebuild of the top section, where weather hits hardest, with tuckpointing on the rest of the stack.

What each repair involves

Tuckpointing

Deteriorated mortar is ground or raked out of the joints to a consistent depth, and new mortar is packed in and tooled to shape. The bricks stay in place. When the bricks are in good shape, this restores the joints that keep water out and hold the masonry together. You can read more about how chimney tuckpointing works on the service page.

Rebuilding

Damaged courses of brick are taken down, either from the crown to a point where the masonry is sound (a partial rebuild) or down to the roofline or below (a full rebuild). The chimney is then re-laid with new or salvaged brick and fresh mortar, usually with a new crown on top. Details of the process are on our chimney rebuild service page.

Tuckpointing vs rebuilding at a glance

What gets replaced

Tuckpointing
Mortar joints only
Rebuilding
Brick, mortar and usually the crown

Condition of bricks

Tuckpointing
Sound, firmly set
Rebuilding
Spalled, cracked, loose or missing

Structure

Tuckpointing
Straight and stable
Rebuilding
Leaning, bulging or separating

Scope

Tuckpointing
Selected areas or the whole stack
Rebuilding
Top section (partial) or entire chimney (full)

Disruption

Tuckpointing
Less invasive
Rebuilding
More involved; brick is removed and re-laid

Signs that point one way or the other

Matching symptoms to the likely repair

  1. 01Mortar is sandy, recessed or missing

    What you may notice
    Joints you can scratch out with a key; gaps between bricks; mortar dust at the base
    How it’s confirmed
    Close visual inspection of the joints and probing for soft mortar
    Mortar is sandy, recessed or missing: repair options
  2. 02Bricks are flaking or crumbling

    What you may notice
    Brick faces popping off, chips on the roof or in gutters, crumbling edges
    How it’s confirmed
    Inspection of individual bricks for spalling and loose units
    Bricks are flaking or crumbling: repair options
  3. 03The chimney leans or has wide cracks

    What you may notice
    Visible tilt, cracks running through bricks, gaps where the chimney meets the house
    How it’s confirmed
    Checking alignment and crack patterns through the stack
    The chimney leans or has wide cracks: repair options
  4. 04Water is getting inside

    What you may notice
    Stains on the ceiling or wall near the chimney, damp firebox, rusted damper
    How it’s confirmed
    Inspection of masonry, crown, flashing and cap to find the entry point
    Water is getting inside: repair options

Don't ignore a leaning chimney

A chimney that is visibly tilting or has bricks falling from it can be a hazard to the roof and anyone below. If bricks are falling or it looks like it could come down, keep everyone away from the area below it and call 911. Keep people away from the area beneath it and have it looked at before using the fireplace.

Why mortar fails before brick

Mortar is meant to be the softer, sacrificial part of a masonry wall. Water soaks into joints, and repeated freezing and thawing breaks it down over time. When mortar is repointed before it fails completely, the bricks around it are protected. When it's left too long, water moves into the bricks, they start to spall, and a job that could have been tuckpointing turns into a rebuild.

Water entry often starts above the masonry, too. A cracked crown, missing cap or failed flashing lets water into the stack, so it helps to understand what causes chimney leaks before deciding the brickwork alone is to blame.

What helps a homeowner decide

Questions to answer before choosing

  • Are the bricks themselves sound, or is it only the mortar that is failing?
  • Is the damage concentrated near the top of the chimney or spread down the whole stack?
  • Is the chimney straight, or is there any lean, bulge or separation from the house?
  • Is the crown cracked, and is there a cap or cover keeping water out?
  • Is the flashing where the chimney meets the roof tight and intact?
  • Are there signs of water inside the house or in the firebox?

An in-person inspection answers these far better than photos from the ground. Sometimes the fix is neither a rebuild nor full tuckpointing but a targeted chimney repair, such as resealing a crown or replacing flashing. If the top of your chimney needs protection once the masonry is fixed, our guide to chimney cap vs chase cover explains the difference.

We handle tuckpointing, partial and full rebuilds, and crown and masonry repair, and estimates are free.

← All guides

Keep reading

Chimney Cap vs Chase Cover

A chimney cap protects the flue opening, and a chase cover seals the top of a framed chimney chase. Learn which one your chimney has, how each one fails and when to repair or replace.

6 min readRead guide

Questions readers ask

What is the difference between chimney rebuilding and tuckpointing?

Tuckpointing removes and replaces the worn mortar between bricks while the bricks stay in place; rebuilding takes down damaged brick and re-lays it with new mortar. Tuckpointing suits chimneys with sound bricks and failing joints, while rebuilding is needed when the bricks or the structure have failed.

Can tuckpointing fix spalling bricks?

No. Tuckpointing only replaces mortar. A few spalled bricks can sometimes be cut out and replaced individually, but widespread spalling usually means a partial or full rebuild of the affected section.

Does a chimney rebuild always mean taking down the whole chimney?

No. Many rebuilds are partial, removing only the damaged courses at the top down to sound masonry. A full rebuild is reserved for chimneys where the damage or instability runs through most of the stack.

Will tuckpointing stop a chimney leak?

Sometimes. If water is getting in through open mortar joints, repointing helps, but leaks also come from cracked crowns, missing caps and failed flashing, so the source needs to be found before choosing the repair.

Can I keep using my fireplace if the mortar is crumbling?

It depends on how far the damage goes. Surface mortar wear on the outside may not stop occasional use, but loose bricks, a leaning stack or damage inside the flue are reasons to stop using it until it has been inspected.

Do you take emergency calls for a damaged chimney?

Yes, emergency calls are accepted, and 24-hour service runs Sunday through Friday. Same-day visits are available where the schedule allows; until someone arrives, keep people clear of the area below a chimney that is shedding brick.
Technician repointing a brick chimney

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